Factors To Consider When Choosing a Powered Roller Conveyor

Kate Westall
Kate Westall 6 Min Read

Conveyors are very common in every warehouse. They ensure that the logistic operations work out seamlessly. However, they are available in different sizes and configurations. Hence, you must choose it accordingly. Several factors must be considered when choosing a conveyor type for a project. Each item has a distinct relevance that will influence the choice of the conveyor.

Consider the following factors to choose the powered roller conveyor ideal for your operations:

Material Characteristics

Identifying the purpose of the powered roller conveyor is the first stage. This will enable you to focus your search and identify the roller that best meets your requirements. A motorized roller conveyor is needed to move big goods. Considering all the measurements of the goods you intend to handle must come before making any decisions.

The technical requirements of your machine vary based on length, breadth, height, and mass. Thus, it is crucial to pay attention to these dimensions. Finding out the load and size of what you want to transport is the ideal place to begin. This will help you determine the conveyor’s roller, frame, breadth, and roller centers.


Several powered roller conveyor kinds and configurations may be necessary for your facility’s operating circumstances and handling design concepts to function properly. Special belt coatings and steel standards are necessary for the production site’s climate, water content, sunshine, and dust. Wet situations require special consideration for the roller’s material. Switching to a stainless-steel roller with sealed ball bearings would be necessary for that kind of environment. Pick a good roller that can resist certain circumstances. For instance, if one uses the conveyors in a moist or dusty area.

As another example, you can occasionally encounter a leaking container if you deal with cases of containers that hold liquids. If the container spills, the liquid may spill down the conveyor, allowing products to slide down slopes. Or if the conveyor can’t withstand the surroundings, faults in the motor assembly.

Production Rate and Option for Accumulation

You should consider your facility’s capacities before selecting the most useful management system from various powered roller conveyors. Finding the necessary speed for a conveyor to satisfy your throughput requirements is necessary. Saving downtime is possible by estimating the production capacity. Gathering items at a certain site is also the greatest priority to maintain smooth functioning.

When choosing a conveyor, accumulation needs are crucial to consider. In a manufacturing setting, accumulation is frequently necessary. It is essential to minimize downtime if a piece of machinery breaks down. Think about the item’s characteristics as well while assessing your accumulating needs. A zero-pressure accumulation system might be perfect if 300 feet of boxes need to accumulate before a palletizing cell to prevent undue overpressure on the goods.

Incline/Decline Requirements

Floor space becomes more precious as a company expands. And frequently, products must incline or drop to other levels or over existing machinery. If you use the wrong powered roller conveyor, an elevation change might have significant consequences.

Conveyors that slope or descend come in a wide variety of designs. This includes buckled conveyors with high-friction belts made of various materials. It is usually an advantage to test a product before choosing a conveyor. These are but a few essential factors to consider when choosing a conveyor design for a project.


Furthermore, while selecting a powered roller conveyor, consider your budget. Finding a roller that corresponds to your price point and fulfills your needs is essential. Especially because several varieties are available, you should consider other expenses like shipment and installation fees.

Don’t overlook the price of regular maintenance and new rollers. It would be beneficial if you also considered operating costs like electricity bills. All of these expenses will have an impact on your bottom line as well as the ROI.

Reliable Supplier

Lastly, you must pick the best supplier of high-quality powered roller conveyors. Choose a trustworthy and knowledgeable partner. Pick a supplier that can manage installation and upkeep and has a lengthy history in the industry. Also, selecting a supplier that meets your financial plan is important.

Wrapping it up !!!

Finding the best handling system for your requirements might be tough. It is because there are so widely different varieties of roller conveyors in the marketplace. These tips will aid in your understanding of how the conveyor functions and the advantages it may offer you.

Share This Article
I am Kate Westall, a freelance writer, and a professional blogger, who enjoys enlightening others about unknown and little-known facts. I love to write on all general and professional topics like Home Improvement, Fashion, Health, Travel etc.